The Journey to Connected Manufacturing
Industry 4.0 has arrived.
And with new opportunities come new challenges for modern manufacturing organizations.
From managing inventory and supply chains to meeting production requirements, Insight Connected Platform for Manufacturing keeps operations in sync to improve safety, ensure product quality and maximize profitability.
- 82% of companies have experienced unplanned downtime in the past 3 years.
Average length 4 hours each
Average cost $2 million each
- Workplace injuries cost U.S. companies nearly $60 billion every year. Those with the highest risk of injury on the job include those in:
- Manufacturing and production
- Transportation and shipping
- Construction, installation, maintenance and repair
- Manufacturing accounts for the second largest portion of U.S. energy consumption.
26.3 quadrillion BTUs per year.
49% efficiency
51% rejected energy
The solution?
More fully connected manufacturing operations enabled by the Internet of Things (IoT).
[Factory/warehouse diagram]
“The warehouse door is open for deliveries.”
“The operator at station D is running low on inventory.”
“Maintenance is required to prevent unplanned downtime.”
“An employee has entered a hazardous zone without the required safety equipment.”
- Use sensors to monitor temperature and humidity conditions, energy consumption and product quality.
- Utilize vision frameworks to ensure safety, security and regulatory compliance.
- Minimize waste by catching anomalies and defects quickly.
- Streamline operations, simplify training, and improve both consistency and quality — no matter who is on staff.
- Derive intelligence from production data and manufacturing insights.
The Insight Connected Platform offers a flexible foundation for smart factories and manufacturing facilities that’s easy to customize and scale across locations.
Connect as many smart devices and sensors as you like.
Scale across as many locations as you need.
Integrate other forms of historical and environmental data.
Stay up-to-date and in control from a convenient mobile-first application.
Complete visibility across your operation — all through a single pane of glass
- Temperature & humidity sensors
- Door sensors
- Radio-Frequency Identification (RFID) tags & readers
- Vibration sensors
- Smart buttons
- Motion detectors
- Security cameras
- Signal towers for visual and audible alerts
- Smart bulbs
- Digital signage
- Interactive floorplans
Bringing it all together
A connected factory does it all: built-in quality checks, maintenance, training, safety and security. We’ll help you start by prioritizing your goals, then grow and build on the Connected Platform over time.
One partner from end to end
As a super solution integrator, Insight delivers a complete turnkey solution backed by our repeatable deployment model, a deep pool of intelligent technology experts and more than 3,500 IT partners.
Connect with us to get started.
- Request a free alignment session.
- Deploy a Proof of Concept (PoC).
- Begin production deployment.
- Scale deployment across locations.
See how Insight’s Digital Innovation team can help transform your business for the future.
connectedsolutions@insight.com
Sources
Environmental Protection Agency. (Feb. 2020). TRI National Analysis 2018.
Immerman, G. (2018, May 8). The Real Cost of Downtime in Manufacturing. MachineMetrics.
Lawrence Livermore National Library. (2018). Estimated U.S. Energy Consumption in 2018: 101.2 Quads.
Liberty Mutual Group. (2018). Liberty Mutual Workplace Safety Index.
National Safety Council. (2018). Industry Incidence and Rates: Industry Profiles.
U.S. Energy Information Administration. (2019, August 28). EIA Updates Its U.S. Energy Consumption by Source and Sector Chart.